XTherm® Condensing Boilers, 1005A-2005A
The all-new XTherm – vertical modulating condensing boiler in sizes to 2000 MBTU. XTherm combines time-honored high-recovery copper fin technology with cutting-edge control and combustion advancements. The installer and building owner enjoy broad installation flexibility, easy commissioning, optimum seasonal efficiency, and long-term reliability.
Remarkably small footprint saves space for those cramped retrofit projects. Built to last, with industrial-grade construction and user-friendly serviceability. Extreme burner turndown produces up to 99% efficiency at low fire when it’s most needed. Meets even 2012 LoNOx standards. Now is the time to take a closer look at Raypak’s XTherm.
XTherm products take their jobs seriously. On the outside the muscular powder-coated steel cabinet provides clean proportions with a strong, unrivaled weather-resistant design. A look on the inside reveals the XTherm’s hybrid heat exchanger system design. Our vertically-stacked and robust copper main heat exchanger delivers maximum non-condensing efficiency that works seamlessly with our new state-of-the-art stainless steel commercial-grade secondary heat exchanger. Maximum synergy is maintained throughout the complete XTherm heat exchange system with Raypak’s proven Cold Water Protection System, a proven design approach that ensures the XTherm is built for even the longest days of work, while saving the maximum amount of energy every time it is used.
|Model||Full Input in BTUH||Flue Dia.|
- up to 96% efficiency at full fire. Condensing. Cat IV venting required.
- Cast-iron headers and pumps with copper finned-tube primary heat exchanger. Brass headers and cupro-nickel tubes available as options. CSA Low Lead Certified 5.85% Lead
- Minimum continuous inlet water temperature (50°F).
- Electronic modulating gas valve and burner, 7:1 turn down.
- Small footprint, less than 11 square feet.
- On-board diagnostic center, real English, no codes.
- All models indoor/outdoor construction.
- Complete cabinet protects all controls and wiring.
- Certified under SCAQMD rule 1146.2. Meets all Low NOx regulations.
- Suitable for altitudes up to 10,000 ft. (derate above 5,000 ft.).
- Primary-secondary piping required.
- 0-10 VDC Remote set-point BMS Interface.
- 0-10 VDC Direct Drive.
- Available for natural gas or propane.
- VERSA IC® control package with built-in outdoor reset function.
- Built-in cascade function for up to 4 boilers.
- Modbus® RTU port (RS485).
- Outdoor air sensor (B-32).
- Indirect DHW sensor.
- Condensate neutralizer (Z-12).
1. Low Voltage Wiring Terminal
Up front and easy to get to. Makes sensor wiring and BMS wiring simple and clean.
2. Versa IC Board
The Versa IC, Integrated Control system is CSA listed and certified as a combined temperature, safety, and ignition control device. Easy front access to all field wiring. This includes outdoor sensor, DHW sensor, system alarm, Modbus BMS port and 0-10V DC input connections. Each unit comes factory-equipped with cascade control capability. Simple, quick access daisy chain of up to 4 boilers, link to Raypak Temp Tracker Mod+ Hybrid Master control for up to 16.
3. Control Interface
Large easy to read (3.5”) LCD display. Will continuously monitor flame strength (μa) sensor temps, BMS signal (0-10V) set points, delta-T, all safety signals, full diagnostics and fault history for last 15 events. Simple touch pad settings. Everything you need from set-up to service is at your fingertips, all in one location.
4. Combustion Air Blower
Cast-aluminum, non-sparking construction. The stateof-the-art variable-speed blower is controlled by the onboard Versa IC integrated controller and works in smooth harmony with the main gas valve.
5. Dungs Gas Valve
The XTherm uses a state-of-the-art main gas valve manufactured in Germany. This precision gas valve works in perfect unison with the combustion air blower. The result is silky smooth light-offs and a 7:1 turn down.
7. Vent Pressure Switch
Monitors vent pressure and provides safe shut down if back pressure is excessive.
8. Gas Inlet
The XTherm will operate at 100% full rate with gas pressures as low as 4.0” w.c.
9. Water Outlet
With PRV and T & P gauge installed.
10. Boiler Pump
Sometimes referred to as the primary pump. This pump keeps flow through the heat exchanger
11. Water Inlet
The XTherm can accept 50°F continuous inlet water temperature and as low as 32°F during system startup.
12. Cold Water Protection
The XTherm comes factory equipped with a built-in Cold Water Protection system. This advanced water control system keeps the inlet water temperature to the non-condensing heat exchanger above 120°F, regardless of the incoming water temperature. It constantly self-adjusts and regulates the incoming water flow while still maintaining a constant delta-T in the heat exchanger.
13. Flue Outlet
The stainless steel flue outlet is compatible with CAT IV stainless steel. PVC or CPVC vent material may be used in conjunction with the D-32 vent option on the XTherm. Also available with option D-33 Polypropylene vent material. Dramatically cut your installation costs by using these non-metallic vent materials.
14. 316L Stainless Steel Condensing Heat Exchanger
Recovers waste heat to boost efficiency into 96%+ range. The XTherm utilizes a high-grade stainless steel heat exchanger. This allows the corrosive combustion condensate to be collected safely without damaging the heater. There is a condensate disposal connection on the rear of the heater. The XTherm is also equipped with a condensate switch that will sense a blocked condensate drain, which protects the heater.
15. Vertical Non-Condesing Heat Exchanger
Cylindrical, multi-pass heat exchanger captures all radiant energy, eliminating the need for heavy refractory.
16. Drain Valve
One of two drain valves located at the bottom of the non-condensing heat exchanger. A third drain valve is located on the condensing heat exchanger. This allows for complete winterizing and drainage of the heater.
17. Viewing Port
Allows for easy burner inspection.
18. Weather-Proof Jacket
Heavy gauge galvanized steel with a UV-resistant Polytuf powder coat finish is impervious to weather and corrosion.
Xtherm® Cold Water Protection System
The XTherm comes standard with a state-of-the-art Cold Water Protection System factory-mounted and plumbed. Raypak’s Cold Water Protection system provides constant protection against condensation in the primary heat exchanger. The system utilizes one or two variable-speed pumps, depending on model size and type, to inject just the right amount of water from the main system loop into the boiler to maintain the optimum inlet temperature. This allows the full capacity of the boiler to be utilized to meet the system load, while at the same time continuously maintaining the optimum inlet water temperature to prevent condensation in the primary heat exchanger. For models using the twin-pump design, each pump acts independently giving the boiler up to a 10:1 flow turndown. All of this keeps the condensate where it belongs, in the stainless steel secondary heat exchanger.
Versa IC Boiler Control and On-Board Diagnostic Center
The VERSA IC onboard control package merges safety, ignition and temperature control, outdoor reset and freeze protection, plus system monitoring, alarm and diagnostics, and BMS transmission all in one Integrated Control Platform. Easy front access to read, set up and trouble shoot on a 3.5” LCD screen. The entire package is CSA certified, and listed for each individual function.
Inlet and outlet sensors factory installed in boiler. Remote sensor for system included. BMS all point diagnostics transmission port. 0-10V DC set point input standard. Also can drive and monitor external motorized auxiliaries such as extractors and louvers. Additional connections for auxiliary functions such as indirect DHW, and dry contact remote alarm relay are provided.
Illustrated Parts List
Installation and Operation Manual